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Product Description

Vacuum Emulsifying Mixer Banner

Products Description

Vacuum Emulsifying Mixer Detail View
Introduction

The vacuum emulsifying mixer is a professional equipment specifically engineered for highly efficient mixing, homogenization, and emulsification. Its core working principle involves a high-speed shear head (stator-rotor assembly) that generates intense mechanical force, instantly dispersing and breaking down immiscible liquids or solid particles to form an exceptionally fine and stable emulsion system. It serves as an ideal solution for the production of high-quality fluid products.

Application

The vacuum emulsifying mixer is widely used across multiple industries, including the food industry (sauces, dairy products), cosmetics sector (creams, lotions), chemical field (adhesives, coatings), and papermaking industry (pulp processing). It is suitable for various production scenarios that require high-efficiency mixing, emulsification, and homogenization processes.

Features

1 Robust & Hygienic Structure

Constructed entirely from stainless steel for corrosion resistance, durability, and easy cleaning.

2 Efficient Temperature Control

Features a three-layer jacketed design with polyurethane insulation to ensure uniform heating, stable processing, and effective energy savings.

3 Intelligent Independent Control

Mixing and emulsification are driven by separate motors, coupled with a computerized control panel for simple operation and precise parameter adjustment.

4 Hygiene & Safety Assurance

Equipped with a breathing valve with air filter to maintain tank pressure balance and prevent contamination; built-in cleaning device supports CIP cleaning to ensure compliance with hygiene standards.

5 Flexible Process Adaptation

Offers optional heating methods such as electric or steam heating; includes standard inlet/outlet connections for easy integration with upstream and downstream equipment, enabling automated production.

6 Powerful Emulsification

High-speed rotating emulsifying blades generate intense shear force, ensuring thorough material breakup and mixing for excellent emulsion fineness and system stability.

Detail Image 1 Detail Image 2 Detail Image 3 Detail Image 4
Mixer Models Overview
Equipment Inner Components Diagram
Specification Sheet Header
Parameter \ Model 300L 500L 1000L
Volume 300L 500L 1000L
Voltage 380V 50HZ customized 380V 50HZ customized 380V 50HZ customized
Control Method Computerized control Computerized control Computerized control
Capacity 300L/batch 500L/batch 1000L/batch
Heating Power 9KW*2=18KW 12KW*2=24KW 12KW*4=48KW
Stirring Motor Power 0.37KW 0.37KW 0.55KW
Stirring Motor Speed 36r/min 36r/min 36r/min
Shearing Motor Power 1.5KW 2.2KW 4KW
Shearing Motor Speed (Constant) 2800r/min 2800r/min 2800r/min
Material SUS304 customized SUS304 customized SUS304 customized
Inlet/Outlet Diameter 38mm 38mm 38mm
Working Pressure 0.09MPa 0.09MPa 0.09MPa
Installation Dimensions 1200*1000*1650mm 1300*1000*1900mm 1600*1300*2200mm
Stainless Steel Structure Dimension Image
Control System Showcase
Tank Interior Design
Valve and Air Filter System Details
System Pipe Connectors

Factory & Exhibition

Production Line Factory Showcase
Exhibition Booth Overview

Exhibition Photos

International Exhibition Event Photos

Overseas After-sales Service

After-Sales Technical Service Overview

Our Services

Service Commitments
01

24-hour communication service.

02

Fast logistics provides you with smooth delivery service; if you are not familiar with customs clearance, we can provide you with door-to-door delivery (DDU&DDP).

03

One-year warranty, lifetime technical support and free staff training.

04

New design or product recommendation.

05

Participate in international expositions and negotiate face-to-face with customers.

06

If you come to China, please provide a formal invitation.

07

Front desk service, help you book the hotel.

08

Support local after-sales service.

Customer Support and Guarantee

Frequently Asked Questions

FAQ Assistance Area
Q1: What are the main functions of the emulsifying tank?

A1: It is primarily used to efficiently mix, shear, and homogenize two or more immiscible materials (e.g., oil and water) in a short time, forming a stable and fine emulsion or dispersion.

Q2: What specific products is it suitable for?

A2: It is suitable for a variety of liquid and paste products that require precise emulsification or dispersion, such as salad dressing, skin cream, toothpaste, glue, and pulp additives.

Q3: Is the equipment easy to clean and maintain?

A3: Yes. The inner tank has a smooth stainless-steel surface and can be optionally equipped with a CIP (Clean-In-Place) system. The removable shear head and standard connection design also make thorough cleaning and routine maintenance straightforward.

Q4: How can the heating method be selected?

A4: We offer two main heating methods: electric and steam. Electric heating provides rapid temperature rise and easy control; steam heating has lower operating costs and is suitable for sites with an existing steam supply. The choice can be made based on your process requirements and site conditions.

Q5: Can it be integrated with other equipment into a production line?

A5: Yes. The tank is pre-fitted with standard inlet/outlet flanges and control-system interfaces, allowing it to be easily connected with upstream and downstream equipment such as ingredient tanks, storage tanks, and filling machines to form an automated production line.

Q6: What level of emulsion fineness can be achieved?

A6: With appropriate process formulations, high-speed shearing, and precise control, micron-level emulsion particle sizes can typically be achieved, ensuring uniform and stable product texture.

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