The vacuum emulsifying mixer is a professional equipment specifically engineered for highly efficient mixing, homogenization, and emulsification. Its core working principle involves a high-speed shear head (stator-rotor assembly) that generates intense mechanical force, instantly dispersing and breaking down immiscible liquids or solid particles to form an exceptionally fine and stable emulsion system. It serves as an ideal solution for the production of high-quality fluid products.
The vacuum emulsifying mixer is widely used across multiple industries, including the food industry (sauces, dairy products), cosmetics sector (creams, lotions), chemical field (adhesives, coatings), and papermaking industry (pulp processing). It is suitable for various production scenarios that require high-efficiency mixing, emulsification, and homogenization processes.
Constructed entirely from stainless steel for corrosion resistance, durability, and easy cleaning.
Features a three-layer jacketed design with polyurethane insulation to ensure uniform heating, stable processing, and effective energy savings.
Mixing and emulsification are driven by separate motors, coupled with a computerized control panel for simple operation and precise parameter adjustment.
Equipped with a breathing valve with air filter to maintain tank pressure balance and prevent contamination; built-in cleaning device supports CIP cleaning to ensure compliance with hygiene standards.
Offers optional heating methods such as electric or steam heating; includes standard inlet/outlet connections for easy integration with upstream and downstream equipment, enabling automated production.
High-speed rotating emulsifying blades generate intense shear force, ensuring thorough material breakup and mixing for excellent emulsion fineness and system stability.
| Parameter \ Model | 300L | 500L | 1000L |
|---|---|---|---|
| Volume | 300L | 500L | 1000L |
| Voltage | 380V 50HZ customized | 380V 50HZ customized | 380V 50HZ customized |
| Control Method | Computerized control | Computerized control | Computerized control |
| Capacity | 300L/batch | 500L/batch | 1000L/batch |
| Heating Power | 9KW*2=18KW | 12KW*2=24KW | 12KW*4=48KW |
| Stirring Motor Power | 0.37KW | 0.37KW | 0.55KW |
| Stirring Motor Speed | 36r/min | 36r/min | 36r/min |
| Shearing Motor Power | 1.5KW | 2.2KW | 4KW |
| Shearing Motor Speed (Constant) | 2800r/min | 2800r/min | 2800r/min |
| Material | SUS304 customized | SUS304 customized | SUS304 customized |
| Inlet/Outlet Diameter | 38mm | 38mm | 38mm |
| Working Pressure | 0.09MPa | 0.09MPa | 0.09MPa |
| Installation Dimensions | 1200*1000*1650mm | 1300*1000*1900mm | 1600*1300*2200mm |
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One-year warranty, lifetime technical support and free staff training.
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A1: It is primarily used to efficiently mix, shear, and homogenize two or more immiscible materials (e.g., oil and water) in a short time, forming a stable and fine emulsion or dispersion.
A2: It is suitable for a variety of liquid and paste products that require precise emulsification or dispersion, such as salad dressing, skin cream, toothpaste, glue, and pulp additives.
A3: Yes. The inner tank has a smooth stainless-steel surface and can be optionally equipped with a CIP (Clean-In-Place) system. The removable shear head and standard connection design also make thorough cleaning and routine maintenance straightforward.
A4: We offer two main heating methods: electric and steam. Electric heating provides rapid temperature rise and easy control; steam heating has lower operating costs and is suitable for sites with an existing steam supply. The choice can be made based on your process requirements and site conditions.
A5: Yes. The tank is pre-fitted with standard inlet/outlet flanges and control-system interfaces, allowing it to be easily connected with upstream and downstream equipment such as ingredient tanks, storage tanks, and filling machines to form an automated production line.
A6: With appropriate process formulations, high-speed shearing, and precise control, micron-level emulsion particle sizes can typically be achieved, ensuring uniform and stable product texture.