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Product Description

Vacuum Emulsifying Mixer Banner
Product Description
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Introduction

The vacuum emulsifying mixer is a professional equipment specifically engineered for highly efficient mixing, homogenization, and emulsification. Its core working principle involves a high-speed shear head (stator-rotor assembly) that generates intense mechanical force, instantly dispersing and breaking down immiscible liquids or solid particles to form an exceptionally fine and stable emulsion system. It serves as an ideal solution for the production of high-quality fluid products.

Application

The vacuum emulsifying mixer is widely used across multiple industries, including the food industry (sauces, dairy products), cosmetics sector (creams, lotions), chemical field (adhesives, coatings), and papermaking industry (pulp processing). It is suitable for various production scenarios that require high-efficiency mixing, emulsification, and homogenization processes.

Key Features
🛡️ 1. Robust & Hygienic Structure Constructed entirely from stainless steel for corrosion resistance, durability, and easy cleaning.
🌡️ 2. Efficient Temperature Control System Features a three-layer jacketed design with polyurethane insulation to ensure uniform heating and effective energy savings.
🖥️ 3. Intelligent Independent Control Mixing and emulsification driven by separate motors with a computerized control panel for precise parameter adjustment.
🧼 4. Hygiene & Safety Assurance Equipped with a breathing valve and air filter; supports CIP cleaning to ensure compliance with hygiene standards.
⚙️ 5. Flexible Process Adaptation Optional electric or steam heating; includes standard inlet/outlet connections for automated production integration.
6. Powerful Emulsification Performance High-speed rotating blades generate intense shear force for thorough material breakup and excellent emulsion fineness.
Technical Specifications
Volume 300L 500L 1000L
Voltage 380V 50HZ customized 380V 50HZ customized 380V 50HZ customized
Control Method Computerized control Computerized control Computerized control
Capacity 300L/batch 500L/batch 1000L/batch
Heating Power 18KW 24KW 48KW
Shearing Motor Power 1.5KW 2.2KW 4KW
Shearing Motor Speed 2800r/min 2800r/min 2800r/min
Material SUS304 customized SUS304 customized SUS304 customized
Our Service Support
  • 24-hour communication service.
  • Fast logistics and smooth delivery service (DDU & DDP supported).
  • One-year warranty, lifetime technical support, and free staff training.
  • International exposition presence for face-to-face negotiations.
  • Front desk service and hotel booking assistance for visiting clients.
  • Support for local after-sales service.
Frequently Asked Questions
What are the main functions of the emulsifying tank?
It is primarily used to efficiently mix, shear, and homogenize two or more immiscible materials (e.g., oil and water) in a short time, forming a stable and fine emulsion or dispersion.
What specific products is it suitable for?
It is suitable for a variety of liquid and paste products that require precise emulsification, such as salad dressing, skin cream, toothpaste, glue, and pulp additives.
Is the equipment easy to clean and maintain?
Yes. The inner tank has a smooth stainless-steel surface and can be optionally equipped with a CIP (Clean-In-Place) system. The removable shear head also makes maintenance straightforward.
How can the heating method be selected?
We offer two main heating methods: electric and steam. Electric heating provides rapid temperature rise; steam heating is suitable for sites with an existing steam supply for lower operating costs.
Can it be integrated into a production line?
Yes. The tank is pre-fitted with standard inlet/outlet flanges and control-system interfaces, allowing easy connection with ingredient tanks and filling machines.
What level of emulsion fineness can be achieved?
With appropriate formulations and high-speed shearing, micron-level emulsion particle sizes can typically be achieved, ensuring uniform and stable product texture.

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